Plex asset performance management 101: how to monitor plant health to optimize productivity

plex asset performance management

Tips for Plex APM by Rockwell Automation

Is poor machine health holding you back? What if you could identify and prevent potential failures before they happen? In today’s competitive landscape, you can’t afford to wait for something to go wrong. Learn how you can use Plex Asset Performance Management (APM) to proactively manage asset health while unlocking insights that help you optimize plant floor efficiencies in real-time.

TIP #1

UNLOCK AGILITY, FLEXIBILITY AND RESILIENCE ON YOUR PLANT FLOOR

With growing SKU portfolios, shorter product lifecycles and increased pressure to work faster, how do you keep up with ever changing consumer demand? To achieve manufacturing success, you have to remain flexible, agile and resilient, even in the face of rapid change and without sacrificing the quality or yield your customers expect.

Easier said than done? Not necessarily. In fact, the key to your success is already on your plant floor. Your production lines have massive amounts of data that can provide clear insight into your asset health and drive more informed decision making. With the right technology, you can leverage that data to gain clarity across every step of your operations and maximize flexibility to adapt when things don’t go as planned.

TIP #2

AUTOMATE YOUR DATA ANALYTICS

You don’t even have to hire a data scientist to get the most value from your asset data. Plex APM does the work for you by contextualizing, integrating and applying real-time equipment data and built-in analytics to visualize insights on machine health and performance. Then, you can easily compare machines against a desired state, adjust accordingly and generate early notifications of potential disruptions so you can address them before they get costly.

TIP #3

MONITOR MACHINE HEALTH TO REDUCE UNPLANNED DOWNTIME AND IMPROVE THROUGHPUT

Plex APM helps your enterprise avoid production disruption by connecting shop floor performance data to maximize operational visibility and production. That means fewer surprises for you and more on-time orders for your customers.

Here are just a few of the ways Plex APM delivers results:

  • It establishes connectivity to virtually any asset or data stream, helping you analyze trends and compare operational data against other KPIs to discover new opportunities for improvement.
  • Pre-built, intuitive dashboards allow you to view real-time status at the asset or plant level, so you’re always aware of which machines are off, in-cycle, idle experiencing a problem or something else.
  • It can provide historical views of logged asset status and event logs that make it easy to visualize data over time with graphical trend lines, so you’re better prepared to make informed decisions based on previous occurrences. Learning from past disruptions can help you prevent future bottlenecks, unplanned stoppages and unnecessary rework.
DISCOVER MORE BENEFITS OF PLEX APM

If you want to learn more about the benefits of Asset Performance Management, visit our page on Plex APM by Rockwell Automation. Plex APM is just one component of the Plex Smart Manufacturing Platform, a fully integrated end-to-end solution that powers your entire enterprise. Contact us to ask questions and discuss your application.

TELL ME MORE ABOUT PLEX APM

 
karl schmidt van meter

ARTICLE BY:

KARL SCHMIDT
EMPLOYEE-OWNER, INFORMATION SOLUTIONS ARCHITECT